Embroidery · Decorated in USA

Custom 3D puff embroidery, raised and built to last.

Thread stitched over foam for a raised, three-dimensional design with striking contrast. Stitched in the USA with precise digitizing.

White puff embroidery script on a black trucker hat
24 hrs quote turnaround
50,000+ pieces a month
7–10 business days to print
50 piece minimum per design
20+ years in business
Puff embroidery

Bold shapes. Real height.

  1. 01

    3D puff embroidery

    Puff embroidery stitches thread over foam, giving the design a three-dimensional look and a striking contrast with the fabric. Because of the foam layer, simpler designs work best.

    Best with simple, bold designs
    Close-up of raised red puff embroidery on a trucker hat
  2. 02

    Patch-style puff embroidery

    Our patch-style puff embroidery creates a patch-like look with three-dimensional foam while keeping the durability of direct embroidery.

    Hat with patch-style puff embroidery
  3. 03

    Sharp detail

    Precise digitizing and a stitch speed that never goes over 800 stitches per minute, for clean edges on every piece.

    Detailed embroidered patch on a hat
  4. 04

    Blended embroidery

    Mix standard flat embroidery with 3D puff when only part of the design needs height.

    Hat combining flat and puff embroidery
Why Superluxe Merch

Factory-direct. No agency markup.

  • Run by our team, start to finish

    Our team runs every order start to finish, checks it and ships it from our Phoenix warehouse. You deal with the people running your order, not a middleman.

  • Buy direct, skip the agency layer

    Buy direct from the team that runs your order and skip the agency layer. 20+ years in custom merch, 50-piece minimum per design.

  • Quotes within 24 hours

    Send your artwork, quantities and deadline. You get a real quote back within 24 hours.

  • Proven at scale

    $25M+ in client merch sales in the last 12 months and 50,000+ pieces a month. So your merch keeps up when your brand does.

FAQ

Questions, answered.

Not seeing yours? Call 480-248-3379 or send us your project and we'll get back to you within 24 hours.

Get an embroidery quote
What designs work best for puff embroidery?

Simple, bold shapes and lettering. The foam under the stitches makes fine detail harder, so we'll advise on your artwork when we quote.

What's the minimum order?

We have a 50-piece minimum per design. Every order is quoted on quantity, garment and decoration, so tell us what you're planning and we'll price it.

How long does an order take?

Most orders: 7–10 business days to print after proof approval and payment. Rush orders are available when the production schedule allows (rush fees apply).

How do I get a quote?

Use our quote form (mention puff embroidery in your notes) or call 480-248-3379. A team member gets back to you with a quote within 24 hours.

Go 3D.
Quotes in 24 hours.

Send us your artwork, quantities and deadline. Nothing goes to press until you sign off. 50-piece minimum per design. Most orders: 7–10 business days to print after proof approval and payment.