Simulated process printing for photorealistic tees.
Spot colors, halftones and gradients combined to print many-color, photorealistic designs, usually with 6–8 ink colors. Durable prints with a look and feel digital methods can't match.
Many colors from a few inks.
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What simulated process is
Simulated process ("sim process") uses a small number of ink colors to produce a wide range of colors. It combines traditional spot colors with halftones and gradients, so designs with many colors can usually be printed with 6–8 colors.
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Why it beats DTG and DTF
For durable, photorealistic prints on tees, simulated process offers a look, feel and durability that direct-to-garment and direct-to-film printing can't match. Color separations are done in-house.
Factory-direct. No agency markup.
Run by our team, start to finish
Our team runs every order start to finish, checks it and ships it from our Phoenix warehouse. You deal with the people running your order, not a middleman.
Buy direct, skip the agency layer
Buy direct from the team that runs your order and skip the agency layer. 20+ years in custom merch, 50-piece minimum per design.
Quotes within 24 hours
Send your artwork, quantities and deadline. You get a real quote back within 24 hours.
Proven at scale
$25M+ in client merch sales in the last 12 months and 50,000+ pieces a month. So your merch keeps up when your brand does.
Questions, answered.
Not seeing yours? Call 480-248-3379 or send us your project and we'll get back to you within 24 hours.
Get a screen printing quoteIs simulated process better than DTG or DTF?
For photorealistic prints on tees, simulated process gives better look, feel and durability than direct-to-garment or direct-to-film printing. It's screen printed, so it holds up wash after wash.
What's the minimum order?
We have a 50-piece minimum per design. Every order is quoted on quantity, garment and decoration, so tell us what you're planning and we'll price it.
How long does an order take?
Most orders: 7–10 business days to print after proof approval and payment. Rush orders are available when the production schedule allows (rush fees apply).
How do I get a quote?
Use our quote form (simulated process printing is preselected) or call 480-248-3379. A team member gets back to you with a quote within 24 hours.
Photoreal, factory-direct.
Quotes in 24 hours.
Send us your artwork, quantities and deadline. Nothing goes to press until you sign off. 50-piece minimum per design. Most orders: 7–10 business days to print after proof approval and payment.